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Home / News / Company New / Geartech: "Chinese Equipment" in the Casting Aluminum Composite Panel Industry

Geartech: "Chinese Equipment" in the Casting Aluminum Composite Panel Industry

Update: 24 May, 2018
As a new type of building decoration material, aluminum-plastic panel has flashed a unique metallic luster in all corners of the world and buildings of various styles since its birth in the 1960s, changing its colorful shapes, and elegantly embellished with various space. As the world's recognized largest aluminum-plastic panel consumer market, China has greatly promoted the development of the aluminum-plastic industry and various composite decorative materials.
Since Zhejiang Geartech Machinery Co., Ltd. entered the aluminum-plastic panel industry, through in-depth research on the operation performance and process characteristics of similar production equipment at home and abroad, the aluminum-plastic panel production line and the aluminum sheet coating production line have learned from each other's strengths and weaknesses, and the equipment has been carried out. The major improvement has made it more stable in production, more convenient to operate, greatly improved the production efficiency and product quality of the equipment, and has continued to research and develop the research and development of other equipment for metal composite materials. , Recognition and favor of foreign users.
As a new type of product, aluminum honeycomb composite material has entered my country since the mid-1990s and has been widely used in various fields. The aluminum honeycomb core is bonded by multiple layers of aluminum foil, laminated, and then stretched and unfolded into a regular hexagonal honeycomb core. The aluminum honeycomb core has sharp, clear cell walls, no burrs, suitable for high-quality core-to-face bonding and other uses. The honeycomb core layer is a hexagonal aluminum honeycomb structure. The dense honeycomb shape that is restrained by each other is like many small I-beams, which can disperse the pressure from the direction of the panel, so that the panel is evenly stressed and ensures that the panel can still maintain a large area. Very high flatness. In addition, the hollow honeycomb can greatly reduce the thermal expansion of the plate body. This material has been used in the aviation, aerospace and military sectors in the early days. Its performance characteristics are: light weight, strong rigidity, good flatness, sound insulation and heat insulation. This aviation material is used outside high-rise and super high-rise skyscrapers. Wall decoration will not cause deformation and vibration due to strong wind and exposure. When used in interior walls or ceilings, it can be used for sound insulation, heat insulation, and impact deformation.
This material and the center layer is a honeycomb structure made of aluminum foil, which has excellent rigidity and is not doped with substances toxic to the human body. It has high strength, good rigidity, light weight, ultra-flat, uniform color, sound insulation, heat insulation, It has the advantages of heat preservation, moisture resistance, fire prevention, wind pressure, earthquake resistance, good weather resistance, long life, convenient processing and installation, wide color options, etc., and its performance-price ratio far exceeds the traditional aluminum composite panel and aluminum veneer. , is the preferred material for modern decoration, and is currently the best product among metal curtain wall materials.
Today, "green environmental protection, energy saving" has become the trend of the development of decorative materials. The aluminum honeycomb panel conforms to this development direction, but the traditional hot press is used for compounding. The number of honeycomb panels is not many each time, which seriously affects the work efficiency. In addition, when the honeycomb panel is removed, the temperature of the honeycomb panel suddenly drops, making the honeycomb panel It is easy to bend and deform, which affects the quality of the honeycomb panel. The advanced fully automatic honeycomb panel composite production line developed by Hongyang Petrochemical has high production efficiency (average production speed of 2m/min) and stable temperature, breaking through:
Difficulties in automatic splicing of aluminum honeycomb core strips and on-line continuous and uniform expansion;
The difficulty of using the peel strength of the polymer film, the peel strength can reach N;
Plate type problems in the continuous composite production process, etc.
The product compounding process is from low temperature→medium temperature→high temperature→medium temperature→low temperature→setting cooling→lower plate. The equipment can continuously compound aluminum honeycomb panels, making the aluminum honeycomb panels more firmly bonded, more resistant to bending, more straight, and more stable and reliable in quality.
Aluminum Corrugated Composite Panel Production Line
Based on the continuous improvement of the country's requirements for building fireproof materials, new materials continue to emerge as the times require. The aluminum corrugated composite board developed by Giltai is one of them. The new sandwich structure plate is between the aluminum composite panel and the aluminum honeycomb panel. The ingenious corrugated structure makes it light, strong, and has the characteristics of good surface flatness. It can produce plates of different thicknesses according to the requirements of use. Aluminum composite panels and aluminum honeycombs have A2-level fireproof properties, and have the characteristics of thin thickness, light weight and high strength, good weather resistance, good sound insulation, easy production, easy processing, easy recycling, and transparent core layer. Market awareness and rapid development.
The continuous automatic production line innovatively designed by Giltai has been approved by China Jixiang Group. It has innovated the tedious manual and hot-pressing production process in Korea in the past, broke through the constraints of unstable quality and low efficiency, and greatly improved production capacity and efficiency. product quality. After international investigation, it was found that this product is the first of its kind, and won the national invention patent, and other honors, and helped China Jixiang Group to obtain awards such as national construction industry scientific and technological achievements.
Aluminum 3D Composite Panel Production Line
The aluminum three-dimensional composite panel production line is a new type of composite panel production line evolved from the combination of the aluminum corrugated composite panel and the aluminum-plastic composite panel production line technology. The composite board also has A2 fire performance and some properties of aluminum corrugated composite board, such as thin thickness, light weight and high strength, good weather resistance, good sound insulation, easy production, easy processing, and easy recycling. However, compared with the aluminum corrugated composite board, its thickness is single, and the core layer does not have permeability, so its application has certain limitations compared with the aluminum corrugated composite board, but there is still a lot of room for application in special fields.
Over the years, Geartech has adhered to the concept of "taking quality as the root, paying attention to practical results, improving management, and pursuing excellence", and at the same time adhering to the "integrity-based" way of doing things, insisting on doing things for customers, thinking for customers, and creating satisfactory products. Products, while creating first-class service, has won a large number of repeat customers at home and abroad, and maintain long-term cooperative relations. Ruan Heping said that Geartech will provide exquisite services throughout and do better, and is committed to helping the transformation and upgrading of China's aluminum composite panel industry.